Your Current Pain
2.0mm kerf, 10–25% block lost to slurry
Power costs >30% of OPEX
Large footprint, high foundation cost
Gang saws can't hold <10mm slabs—breakage guaranteed
Contact Us
E-mail: 18876248877@163.com
Phone/WhatsApp: +86-18876248877
Address: No.57 Binxi Road,Hailian Entrepreneurship Park,Shuitou Town,Nan'an City,Quanzhou,Fujian
STWS-3623 SUPER THIN MULTI WIRE SAW BLOCK CUTTING MACHINE
0.5mm Super thin wire ｜ 15-20%High Raw material yield｜ 30%Lower Power Consumption
隐藏域元素占位
- Your Gain
- How It Works
- Key Specs
- What You Get
- Roller Lifecycle
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- Commodity name: STWS-3623 SUPER THIN MULTI WIRE SAW BLOCK CUTTING MACHINE
0.5mm Super thin wire ｜ 15-20%High Raw material yield｜ 30%Lower Power Consumption
How We Solve It
0.55mm narrow kerf cutting, slurry recycled
Water-cooled servo, 30% energy saving
30% less space, lower foundation cost
Stable production of 6mm ultra-thin panels
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Wire Preparation
The 30 km imported diamond wire is precisely wound by constant tension winding machine, with tension fluctuation controlled within ±2N.
Grid Formation
Four rollers of Ø330mm feature equally spaced grooves to form a parallel cutting grid. The groove pitch matches the slab thickness.
Cutting Action
The trolley operates at a constant lifting speed. The diamond wire runs reciprocally at 1500–2400 m/min with cooling water sprayed simultaneously.
Panel Removal
Use spacers to separate cut slabs. Remove worn wire sections and reuse the intact part as a new cutting surface in cycles.
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Specification Detail Wire diameter Ø0.6mm standard Wire length per spool 30km (imported) Max line speed 30-40 m/s Main motor 60kW / 80kW water-cooled servo Cutting capacity per 30km spool Marble: 8-10 blocks / Limestone: 10-20 / Travertine: 15-20* Roller diameter 330mm with precision bearing Roller coating 40mm UHMWPE, re-coatable at 10mm residual Re-grooving interval ~90km wire consumption Groove reuse cycles 4-6 times Control system 15" touchscreen PLC, 99 recipe storage Software license One-time, no annual fee *Reference data. Actual capacity varies by stone hardness and operator settings. -
What's Included？
Machine Package
Main unit
Wire winding machine ×1
Feed trolley ×2 (rail excluded)
Ø0.55mm diamond wire ×5 spools
Pre-grooved roller set (20mm slabs)
Custom-grooved roller set (your thickness)Spare Parts
1-year wear parts included
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Raw Roller (no grooves)
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Custom Grooving → [Your slab thickness]
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Cutting → 4-6 groove reuse cycles
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Re-grooving @ ~90km wire consumed
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UHMWPE residual 10mm → Strip & Re-coat
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Base body reused indefinitely
Grooving Equipment - Dedicated grooving lathe: Sold separately - Processed at our facility or yours
You Are Currently Facing The Problem?
We provide clear answers to help customers understand machine performance and operation.
How long is the lead time for worn-out core component replacements?
We provide free consumable parts. Core components adopt well-known brands such as SKF and Schneider, which are readily available off-the-shelf with short delivery lead times and no customization required.
Are we able to splice broken diamond wires ourselves? Or must we wait for your support?
Wiring training is included in the standard configuration, while the portable welding machine is available as an additional purchase, allowing you to handle regular wire breakages on your own. Different solutions apply to three types of wire breakage: for breakage caused by slack wire between reels, re-thread the wire and adjust the tension, which takes about 30 minutes; for wear-induced breakage in the cutting area, cut off the worn segment and splice the wire to resume operation, a process that takes 1 to 2 hours and requires the portable welding machine.
Can our factory electricians repair the equipment after arrival?
We offer a one-month training course, including machine operation, troubleshooting and daily maintenance.
Can our current workers operate it, or do we need new hires?
Existing gang saw operators can be transferred after training with no extra recruitment required. Their knowledge of stone properties is fully applicable. They only need to upgrade their operation skills to control wire speed, tension and feed rate, and get familiar with the PLC touch screen under one-month on-site guidance from our engineers. The diamond wire cutting system runs based on parameter settings rather than manual experience. Operators’ know-how can be converted into system data, facilitating standardized training for new staff.
We have diverse stone varieties and small batches. Is this equipment overkill?
Changeovers between materials and slab thicknesses with minimal downtime. The equipment can be fully utilized even for small and sporadic orders, resulting in improved overall production efficiency and yield rate.
How to handle stone shifting and edge chipping in cutting?
Check the raw stone for cracks before cutting and apply rubber coating if necessary. Align the stone after loading it on the trolley and fix the base with cement. Insert gaskets for support when the cutting depth reaches 15-20 cm, which effectively prevents stone shifting and edge chipping.
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